The road to technological innovation and quality improvement of small hardware in the lighting series
Publish Time: 2025-06-30
At the moment when the lighting industry is booming, small hardware, as a key component of lighting products, has a direct impact on the overall performance, aesthetics and service life of lighting. From exquisite chandeliers to simple wall lamps, from gorgeous European lamps to modern minimalist lamps, small hardware not only bears practical functions such as structural support and electrical connection, but also adds artistic charm to lighting with its unique shape and exquisite craftsmanship. However, with the intensification of market competition and the continuous improvement of consumers' requirements for quality, the production of small hardware in the lighting series faces many challenges, and technological innovation and quality leap have become an inevitable trend in the development of the industry.The importance of small hardware in lightingFunctional supportSmall hardware in lighting covers many categories such as lamp holders, lamp arms, connectors, decorative accessories, etc. As the bearing component of the bulb, the lamp holder needs to have good conductivity, stability and heat dissipation to ensure the normal lighting of the bulb and extend its service life. The lamp arm plays the role of connecting the lamp holder and the lampshade, and its strength and toughness directly affect the overall structural stability of the lighting. Connectors such as screws and nuts are small but indispensable. They ensure the tight connection between the various components and prevent the lighting from loosening or falling off during use.Aesthetic presentationIn addition to functional requirements, small hardware also plays an important role in the aesthetic design of lighting. Exquisite hardware shapes can add a unique artistic style to lighting, such as retro copper lamp holders, simple metal lamp arms, etc., which can be matched with lampshades of different styles to create a diverse lighting atmosphere. The surface treatment processes of hardware, such as electroplating, spraying, oxidation, etc., can not only improve their corrosion resistance and wear resistance, but also give them rich colors and textures, making the lighting more beautiful and generous.Challenges faced in productionHigh precision requirementsSmall lighting hardware is usually small in size and complex in structure, and requires extremely high processing precision. For example, the dimensional tolerance of some miniature lamp holders and connectors needs to be controlled within a very small range, otherwise it may affect the assembly effect and electrical performance of the lighting. High-precision processing requires advanced production equipment and exquisite process technology, which poses a severe challenge to the production capacity and technical level of enterprises.Surface quality is difficult to guaranteeIn order to meet the aesthetic needs of lighting, the surface quality of small hardware is crucial. However, during the production process, scratches, burrs, oxidation and other defects are prone to occur on the surface of hardware, affecting its appearance quality. Especially in surface treatment processes such as electroplating and spraying, if the process parameters are not properly controlled, it is easy to cause problems such as uneven coating thickness and poor adhesion, thereby reducing the corrosion resistance and wear resistance of hardware.Limited material selectionLighting small hardware needs to have good electrical conductivity, thermal conductivity, corrosion resistance and mechanical properties, so there are certain restrictions on the choice of materials. Commonly used materials include copper, aluminum, stainless steel, etc., but the prices of these materials are relatively high, which increases production costs. In addition, there are differences in the processing performance and surface treatment processes of different materials, and enterprises need to make reasonable choices and matching according to specific product requirements.Application of advanced production technologyPrecision processing technologyLaser cutting: Laser cutting technology has the advantages of high cutting accuracy, fast speed, and smooth incision, and can achieve precise cutting of small hardware. Through laser cutting, burrs and deformation caused by traditional mechanical cutting can be avoided, and the processing accuracy and surface quality of hardware can be improved. For example, when cutting slender parts such as lamp arms, laser cutting can ensure the flatness and verticality of the incision, providing a good foundation for subsequent processing and assembly.CNC machining: CNC machining centers can automatically complete the milling, drilling, tapping and other processing procedures of hardware according to pre-programmed instructions. CNC machining has the characteristics of high processing accuracy, good repeatability, and high production efficiency, which can meet the processing requirements of complex structures of small lighting hardware. Through CNC machining, multi-process integrated processing of hardware can be realized, the number of clamping times and processing errors can be reduced, and production efficiency and product quality can be improved.Surface treatment process innovationEnvironmentally friendly electroplating: Traditional electroplating processes often use electroplating solutions containing harmful substances such as hexavalent chromium, which are harmful to the environment and human health. In order to meet environmental protection requirements, more and more companies have begun to adopt environmentally friendly electroplating processes, such as trivalent chromium electroplating and cyanide-free electroplating. These environmentally friendly electroplating processes can not only reduce the emission of harmful substances, but also improve the quality and performance of the electroplating layer, making the surface of hardware more bright, uniform and corrosion-resistant.Nano spraying: Nano spraying technology is a new type of surface treatment process. It can significantly improve the wear resistance, corrosion resistance and self-cleaning performance of hardware by spraying a layer of nano-scale coating on the surface of hardware. Nano coating has extremely small particle size and high specific surface area, which can form a dense protective film on the surface of hardware, effectively preventing the erosion of external substances. At the same time, nano coating also has good optical properties, which can make the surface of hardware present a unique luster and texture.Automated production and intelligent detectionAutomated production line: The introduction of automated production line can realize the continuous and efficient production of small lighting hardware. The automated production line integrates multiple processes such as feeding, processing, testing, and packaging. It completes various operations through robots and automated equipment, reduces manual intervention, and improves production efficiency and product quality stability. For example, during the assembly process of the lamp holder, the automated production line can automatically complete the pin insertion, welding, and testing of the lamp holder, greatly shortening the production cycle.Intelligent detection system: The intelligent detection system uses machine vision, laser scanning and other technologies to detect the size, shape, surface quality, etc. of hardware in real time. By comparing with the preset standard parameters, the intelligent detection system can quickly and accurately determine whether the hardware is qualified, and promptly remove unqualified products. The intelligent detection system not only improves the detection efficiency and accuracy, but also realizes real-time monitoring and data analysis of the production process, providing strong support for the company's production management and quality control.Market advantages brought by quality improvementEnhance product competitivenessThe use of advanced production technology and strict quality control system can produce high-quality small lighting hardware. These hardware have the advantages of high precision, good surface quality, and stable performance, which can meet consumers' high-quality demand for lighting products. In market competition, high-quality products are often more attractive and can win the trust and recognition of consumers, thereby improving the market competitiveness of products.Expand market shareAs consumers' pursuit of quality of life continues to improve, their requirements for lighting products are also getting higher and higher. High-quality small lighting hardware can add unique charm to lighting products and meet the personalized needs of different consumers. By continuously launching high-quality lighting products, companies can expand their market share and improve brand awareness and reputation.Promote industrial upgradingThe innovation of the production process and quality improvement of small lighting hardware will promote the industrial upgrading of the entire lighting industry. The application of advanced production technology and equipment can improve production efficiency and product quality, reduce production costs, and promote the lighting industry to develop in the direction of intelligence, greening, and high-end. At the same time, high-quality lighting products will also drive the development of related industries and form a good industrial ecology.As an important part of lighting products, the production process and quality level of small lighting hardware directly affect the overall performance and market competitiveness of lighting. Faced with many challenges in the production process, companies should actively introduce advanced production processes and technologies, strengthen quality control and management, and continuously improve product quality and added value. Through technological innovation and quality improvement, lighting companies can remain invincible in the fierce market competition and promote the sustainable development of the entire lighting industry. In the future, with the continuous advancement of technology and the continuous changes in consumer demand, the production technology and quality improvement of small lighting hardware will usher in a broader development space.
